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Main Features
▪ Workcell with tangential forming unit and tangential riveting head: Net weight 250 Kg - Width 1200 mm - Depth: 800 mm, Height: 2100 mm
▪ Process Module: Tangential forming
▪ Power unit with process module and tangential riveting head, without forming tool: Net weight 28 Kg - Dimensions Length min. 874 mm - Diameter 120 mm
▪ BFR-RN-231, Column, incl. height adjustment and table
▪ Table frame built from aluminum profile with lockable swivel castors
▪ Control cabinet mounted on the side
▪ Enclosure with light barriers in front for operator protection
▪ Manuel control box mounted on the frame
▪ HMI-Monitor (PC) with HPPi-Software installed
▪ EK0-360, adjustable task light, LED
▪ Control Cabinet: Net weight 56 Kg - Dimensions 800 x 762 x 311 mm
▪ Power supply: 3x380 to 480 VAC (45-65 Hz), 16A overload protection
Standard Version
▪ Power unit with all sensors and corresponding process module
▪ Cable set between power unit and control cabinet
▪ Automatic spindle lubrication
▪ Two threaded rings
▪ Control Cabinet, complete
▪ HPPi PC-Software based on Windows 10
▪ UDP communication module for process data upon request. No charge
▪ Safety standard PLe/SIL 3
▪ EC Declaration of conformity for machinery 2006/42/EC
▪ Assembly instruction and manufacturer’s test certificate (force and path) at first delivery enclosed on paper - in English
▪ Operating Manuals and Software enclosed on electronic media (USB) in English
Technical Specification
Power unit
▪ Forming Force: 1.5 to 15 kN
▪ Linear Stroke: 0 to 100 mm
▪ Rotation Speed: 0 to 3000 min-1, servo controlled
▪ Linear Speed: 0.05 to 140 mm/sec, servo controlled
▪ Easily exchangeable process module (radial, tangential, orbital, roller-forming)
▪ Integrated mechanical overload protection
▪ Coaxial load cell (DMS) with amplifier allows true force measurement
▪ Position measurement via two independent systems integrated
▪ Integrated temperature measurement on motors, servo drives monitors temperature
▪ Slim, straight design with internal cable routing
▪ Standard lubrication of the spindle, software monitored and controlled
▪ Quick disconnects on head of spindle for connection to control cabinet
Control Cabinet, complete and including
▪ Integrated fans for cooling
▪ Servo drives, power supplies, transformers, integrated safety PLC, IP/Ethernet & USB port
▪ Main Switch in side wall
▪ CE Standard, IP50
Optional - not included in this proposal
▪ Control Cabinet according to UL-Standard
▪ Main Switch through the door
Connectivity
▪ Communication: TCP/IP via Ethernet
▪ File handling: USB 2.0 connection
▪ Cable set between power unit and control cabinet 2.4 m (see option below)
▪ Existing connections on the control cabinet:
▪ X111: Socket for Working light, Reserve
▪ X121: Socket for Lubrication of spindle and riveting head
▪ X131; Socket for Door, Safety barrier, Sliding table
▪ X141: Socket for External Safety/Reset; Alternative a; > Delivery condition / b; > Configurable by customer
▪ X151: Socket for Emergency Stop external
▪ X161: Socket for PLC Interface, Start, program selection, HPPI OK/Ready, Result OK/NOK
▪ X171: Socket for Manual Control Box
Optional - not included in this proposal
▪ HMI Monitor 10.4 and manual control box
▪ X141; External Safety/Reset, Plug with cable 5.0 m
▪ X161; PLC-Interface, Plug with cable 5.0 m
▪ X171; Manual Control Box, Plug with cable 3.0 m or 4.0 m
▪ Cable set between power unit and control cabinet 5.0 m
Software HPPi
▪ Based on Windows 10 (64 bit) with integrated TeamViewer for remote access
▪ Program- and process data management with process curve visualisation
▪ Process data evaluation with feedback of OK/NOK status
▪ Work piece detection, various types of process start recognition (NA) selectable
▪ Password protection for different access levels
▪ Process parameter: Forming time, Forming path, Forming force, Spindle path, Linear- and Rotational speed
▪ Display of machine status information for diagnostics and alarm display/acknowledgement
▪ Software can also be used offline for diagnostics
▪ Predefined master programs available, can be copied and customized
▪ Manual operation with separate input screen
▪ Logging of all process data on internal PLC, on USB Memory stick or on the company network
▪ Graphical display of process curves and data, individually adaptable
▪ Download of programs, data and curves for storage or diagnosis
▪ Ethernet IP interface as standard, UDP Protocol for process data available
▪ Software only works with BalTec ELECTR
▪ OPC/UA Communication available (On request and with clear definition of the requirement)
Process module for Tangential forming
▪ FORCE for ET03 or ET15
▪ Size 2 - Diameter 80 mm (Size identical to 081/151/181/231)
▪ For forming tool with length: Ls 39 mm
▪ Radius Tool holder / Pressure cup: Rp 65 mm
▪ Shank diameter forming tool: 10 mm
▪ Free Height: 18 mm
▪ Angle: 6°02' (other size of tool holder and pressure cup available on request with no surcharge)
Optional - not included in this proposal
▪ RBD (Rivet Base Detection) / Down holder
▪ Process module for radial, orbital or roller-forming
▪ Extraction tool for exchange of process modules and process heads
Product and user training
▪ Training in case of a first time installation is mandatory. Training can take place at BalTec or at customer site.
▪ 1 day training through BalTec technician is included in the machine price for machine integrator. In the case of training at customer site, machine integrator is responsible for travel time cost, travel cost & living accommodations. Offered costs will be based on customer location.
▪ Machine builder is responsible for cost for additional days of training
▪ 1 day training through BalTec technician is included in the machine price for end user. In case of training at customer site, the end user is responsible travel time cost, travel cost & living accommodations. Offered costs will be based on customer location.
▪ In case there is no machine integrator involved, two days of training are included for end user.
▪ In case training does not take place, tele support (Support via telephone TeamViewer, TEAMS, etc) will not be available.
Subject to change.
