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ELECTRIC RX – ELECTRIC CNC riveting and cold forming machine with coordinate and rotary indexing table
Autonomous workstation with HPPi process controller for highly flexible production with intelligent programming for radial (tangential, wobble, or burnishing) applications
Force range: 1.5 to 15 kN ¦ Stroke: up to 100 mm ¦ Travel: 300 x 200 mm
Key Features
• Fully electric rotary table system with BALTEC ELECTRIC ER15 unit
• X/Y coordinate table with 300 x 200 travel for the riveting area, max. travel speed 300 mm/s
• Enclosure with side doors, front/insertion area protected by light barriers, allowing loading and unloading by the operator during the forming process
• HMI monitor (PC) with HPPi (RX) software installed
• Safety standard PLe/SIL 3
• EC Declaration of Conformity for Machinery 2006/42/EC
Base Unit
• Forming range ER15: 1.5 to 15 kN, with minimum force detection from 200 N, optionally available from 50 N
• Linear stroke: 0 – 100 mm
• Feed rate: 0.05 to 140 mm/sec, servo-controlled
• Rotation speed from 0 to 3000 rpm, servo-controlled, depending on the forming process
• Integrated overload mechanism with easy troubleshooting
• Software-controlled and monitored spindle lubrication
Coordinate table for travel/riveting area of the riveting spindle
• X-axis 300 mm, Y-axis: 200 mm, other travels upon request
• Max. travel speed 300 mm/s
• Positioning accuracy: +/- 0.1 mm
• Repeatability: 0.05 mm
Rotary indexing table
• Mechanical pitch 4x90° or 2x180°
• 870 mm rotary table plate, selectable direction of rotation, other sizes available upon request and depending on the riveting area
• Rotation time for 90° = 0.75 sec
• 2 positioning holes and 4 threaded holes for attaching a tool holder per table position
• Maximum permissible weight of tool holders: 15 kg/position
Construction
• Welded base frame, light gray, RAL 7035
• Aluminum profile system housing with Makrolon panels, lockable doors
• Can be operated from a standing or sitting position
Control system & HMI software based on HPPi software
• Rear-mounted control cabinet, CE standard, IP 52
• Ethernet IP interface as standard, UDP protocol integrated for process data
• OPC/UA interface (available upon request and with clear specification of requirements)
• Touch panel PC 15-inch, front-facing, ergonomically optimized, recessed into the housing.
• HMI software based on HPPi software for CNC operation.
• USB interface for keyboard, data backup, and software installation.
• Touchscreen operation.
• Machine information and error messages displayed in plain text on the screen, help files stored.
• Password system for access to the respective levels.
• Single-step (jog mode) with or without riveting can be selected at any time.
• Automatic backup system with mandatory backup.
• Software piece counter for OK and NOK parts per workpiece carrier.
Forming/Riveting Process
• Radial/Tangential Riveting Models ER/ET* for riveting head Rp=65mm, LS=39. Other riveting heads available at no extra charge.
- Rotation speed up to 3000 rpm, servo-controlled.
Optional.
- Automatic lubrication of the riveting head.
- Vertical riveting punch alignment.
- Tool change.
Subject to change.
